In recent years, pneumatic comparators have been extensively used specially in automatic size control. They are cheap, independent of the contact pressure, and simple to operate. Besides, this form of comparator is free from mechanical wear. However, pneumatic comparators are sensitive to temperature and humidity changes and their accuracy may be influenced by the surface roughness of the parts being checked. The magnification of this type of comparator is as high as 10,000.
The operation is based on the fact that if air under constant pressure escapes by passing through two orifices the air pressure in space between them is dependent on the cross-sectional area of the orifices. If one of them is kept uniform, the pressure will vary according to the size, of the other.
In the diagram, The pipe l expands in tube 11 and maintains a constant head of water H , excess air escaping as bubbles. Air from 11 passes through control jet 3, and finally escapes through the measuring jet at 6. The pressure in pipe between control jet 3 and measuring jet 6 will depend on the size of the orifice at 6, i.e . upon the gap "d" which is controlled by the distance between the measuring face and table, and is reflected by the height of a column of liquid in manometer tube 8 on the face of the guage. The scale 9 is so calibrated that a head difference "h" indicate differences in the gap "d" magnified several hundred times.
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Other Common Types Of Comparators :
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