SPOT WELDING AND ITS PROCESS

Spot Welding is employed to join overlapping strips and sheets or plates of metal at small areas. The pieces are assembled and placed between two electrodes, which must possess high electrical and thermal conductivity and retain the required strength at high temperatures. So they are made of pure copper for a limited amount of service , and of alloys of copper or tungsten, or copper and chromium for continuous working. When the current is turned on, the pieces are heated at their areas of contact to a welding temperature, and with the aid of mechanical pressure the electrodes are forced against the metal to be welded. the pressure may be developed by a foot lever or by air pressure or by hydraulic cylinders. This may be used to weld steel and other metal parts up to a total thickness to 12 mm.

Practically all combination of ductile metals and alloys can be spot welded. The spot welding method is used for fabricating all types of sheet metal structures where mechanical strength rather than water or air tightness is required. This may be applied to all types of boxes, cans, enclosing cases, etc. Spot welding machines are made in capacities from 10 to 150 KVA.

To obtain a good welds, the sheet metal should be free of foreign matter and scale. Films of any type have a tendency to cause variations in surface resistance and also increase the heating effect of the metal in contact with the electrodes.

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ELECTRICAL COMPARATORS AND ITS WORKING

Electrical Comparators are used as a means of detecting and amplifying small movements of a work contacting elements. An electrical comparator consists essentially of a pick-up head or transducer for converting a displacement into a corresponding change in current and a meter or recorder connected in the circuit to indicate the electrical change, calibrated to show in terms of displacement. Generally, an amplifier is needed to provide the requisite sensitivity and to match the characteristics of different parts of the circuit. Electrical comparators can be classified according to the electrical principle used in the pick-up head. Most of the comparators use either a differential transformer, an inductance bridge, a strain gauge or a capacitor as a means of detecting movement of the gauging element. There are different types of electrical comparators. One kind called an electrolimit gauge is used to check or measure the outside diameter of a roll. The object to be checked is place

Advantages And Disadvantages Of Air Refrigeration System :

Advantages Of Air Refrigeration : 1. The refrigerant used namely air is cheap and easily available. 2. There is no danger of fire or toxic effects due to leakages. 3. The weight to ton of refrigeration ratio is less as compared to other systems. Disadvantages Of Air Refrigeration : 1. The quantity of Refrigerant used per ton of refrigeration is high as compared to other systems. 2. The COP of the system is very low. Therefore running cost is high. 3. The danger of frosting at the expander valves is more as the air contains moisture content.

THROTTLE GOVERNING OF STEAM TURBINES

Steam Pressure at inlet to a steam turbine is reduced by throttling process to maintain the speed of the turbine constant at part load and hence this method of governing is called "Throttle Governing". Construction : Throttle governing system consists of a centrifugal governor, a lever , an oil pump , a pilot piston , control valve , a relay piston and a throttle valve. The throttle valve is moved by a relay piston. The relay piston is actuated by pilot piston control valve. There are two piston valves covering ports in the pilot piston control valve without any overlap. These piston valves are operated by lubricating oil supplied by a gear pump at 2 to 4 bar. The oil returns to the drain from this chamber. Working : When the turbine works on full rated load, the throttle valve will remain open. When the load is decreased, the energy output of the turbine becomes in excess and the turbine shaft speed increases. Hence, governor sleeve will lift. The upward movement of the

Mechinopedia For Mechanical Engineers

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