Skip to main content

What is Alloy Steel ?

 Alloy steel may be defined as steels to which elements other than carbon are added in sufficient amounts to produce improvements in properties. The most common alloying elements added to steel are chromium, nickel, manganese, silicon, vanadium, molybdenum, tungsten, phosphorus, copper, titanium, zirconium, cobalt, columbium, and aluminum. Each of these elements confers certain qualities upon the steels to which it is added. They may be used separately or in combination to produce desired characteristics in the steel.



Like carbon, a number of alloying elements are soluble to produce alloys with improved strength, ductility, and toughness. Also carbon besides forming an intermetallic compound with iron, combines with many alloying elements and form alloy carbides. These alloy carbides as well as iron-alloy carbides are usually hard and lack in toughness. Some alloying elements are added to prevent or restrict grain growth. Aluminum is considered the most effective in this respect. Others are zirconium, vanadium, chromium, and titanium. Structurally , the addition of alloying elements almost always affects the austenite-ferrite transformation mechanism by changing the temperature at which the transformation from gamma to alpha iron takes place. Some alloying elements lower and some raise the critical temperature.

The compositional and structural changes produced by alloying elements change and improve the physical, mechanical and processing properties of iron and steel. In general, alloy steels can give better strength, ductility, and toughness properties that cannot be obtained in carbon steel. Consequently, the production, the design engineer should consider alloy steels in designs subject to high stresses and or impact loading. 

Almost all alloy steels are produced with fine - graded structures. Fine - graded steels have less tendency to crack during heat treatment but have better toughness and shock-resistance properties. Course - grained steels exhibit better machining properties and may be hardened more deeply than    fine - grained steels. 


Also see :

Effects of Alloying elements 

classification Of Alloy Steels 


Comments

Popular posts from this blog

THROTTLE GOVERNING OF STEAM TURBINES

Steam Pressure at inlet to a steam turbine is reduced by throttling process to maintain the speed of the  turbine constant at part load and hence this method of governing is called "Throttle Governing".  Construction : Throttle governing system consists of  a centrifugal governor, a lever , an oil pump , a pilot piston , control valve , a relay piston and a throttle valve. The throttle valve is moved by a relay piston. The relay piston is actuated by pilot piston control valve. There are two piston valves covering ports in the pilot piston control valve without any overlap. These piston valves are operated by lubricating oil supplied by a gear pump at 2 to 4 bar. The oil returns to the drain from this chamber.  Working : When the turbine works on full rated load, the throttle valve will remain open. When the load is decreased, the energy output of the turbine becomes in excess and the turbine shaft speed increases. Hence, governor sleeve will lift. The upward movement of the

ELECTRICAL COMPARATORS AND ITS WORKING

Electrical Comparators are used as a means of  detecting and amplifying small movements of a work contacting elements. An electrical comparator consists essentially of  a pick-up head or transducer for converting a displacement into a corresponding change in current and a meter or recorder connected in the circuit to indicate the electrical change, calibrated to show in terms of displacement. Generally, an amplifier is needed to provide the requisite sensitivity and to match the characteristics of different parts of  the circuit. Electrical comparators can be classified according to the electrical principle used in the pick-up head. Most of the comparators use either a differential transformer, an inductance bridge, a strain gauge or a capacitor as a means of detecting movement of the gauging element. There are different types of  electrical comparators. One kind called an electrolimit gauge is used to check or measure the outside diameter of a  roll. The object to be checked is place

Advantages And Disadvantages Of Air Refrigeration System :

 Advantages Of  Air Refrigeration : 1. The refrigerant used namely air is cheap and easily available. 2. There is no danger of fire or toxic effects due to leakages. 3. The weight to ton of refrigeration ratio is less as compared to other systems. Disadvantages Of Air Refrigeration : 1. The quantity of  Refrigerant used per ton of refrigeration is high as compared to other systems. 2. The COP of the system is very low. Therefore running cost is high. 3. The danger of frosting at the expander valves is more as the air contains moisture content.