Skip to main content

Copper and Zinc Alloy - BRASS AND MUNTZ

The most widely used Copper - zinc Alloys are Brass and Muntz Metal.

BRASSES : 

This is fundamentally a binary alloy of copper with as much as 50 percent Zinc. Various Classes of Brass , depending on the proportion of Copper and Zinc, are available for various uses. Suitable types of Brass lend themselves to the following processes : Casting, Hot Forging , Cold forging , cold rolling into sheets , drawing into wire and being extruded through dies to give special shaped bars. The melting point of brass ranges from 800*C to 1000*C. 

The alloy is non corrosive and air, water and some acids do not appreciably affect it. It is soft, ductile and has tensile strength with good fusibility and surface - finish characteristic. It is non - magnetic and is poor conductor of electricity. By adding small quantities of other elements the properties of brass may be greatly changed, as for example, the addition of 1 or 2 percent of  lead Improves the machining quality of  brass. Small amounts of  tin are sometimes added to brass to increase its hardness. 

Brass are used in hydraulic fittings , pump linings , in making utensils , bearings , bushes , etc.



MUNTZ METAL :

It contains 40 percent zinc and 60 per cent copper. Sometimes, a small percentage of lead is also included. It is stronger , harder , and more ductile than common brass. It is excellently suited for working at 700*C to 750*C but not for cold working.



Muntz metal is used for a wide variety of small components of machines, electrical equipment , fuses , ordnance works, and for bolts , rods, tubes, etc., It is widely employed in making such articles which are to resist wear. 



Comments

Popular posts from this blog

ELECTRICAL COMPARATORS AND ITS WORKING

Electrical Comparators are used as a means of  detecting and amplifying small movements of a work contacting elements. An electrical comparator consists essentially of  a pick-up head or transducer for converting a displacement into a corresponding change in current and a meter or recorder connected in the circuit to indicate the electrical change, calibrated to show in terms of displacement. Generally, an amplifier is needed to provide the requisite sensitivity and to match the characteristics of different parts of  the circuit. Electrical comparators can be classified according to the electrical principle used in the pick-up head. Most of the comparators use either a differential transformer, an inductance bridge, a strain gauge or a capacitor as a means of detecting movement of the gauging element. There are different types of  electrical comparators. One kind called an electrolimit gauge is used to check or measure the outside diameter of a  roll. The object to be checked is place

Advantages And Disadvantages Of Air Refrigeration System :

 Advantages Of  Air Refrigeration : 1. The refrigerant used namely air is cheap and easily available. 2. There is no danger of fire or toxic effects due to leakages. 3. The weight to ton of refrigeration ratio is less as compared to other systems. Disadvantages Of Air Refrigeration : 1. The quantity of  Refrigerant used per ton of refrigeration is high as compared to other systems. 2. The COP of the system is very low. Therefore running cost is high. 3. The danger of frosting at the expander valves is more as the air contains moisture content. 

THROTTLE GOVERNING OF STEAM TURBINES

Steam Pressure at inlet to a steam turbine is reduced by throttling process to maintain the speed of the  turbine constant at part load and hence this method of governing is called "Throttle Governing".  Construction : Throttle governing system consists of  a centrifugal governor, a lever , an oil pump , a pilot piston , control valve , a relay piston and a throttle valve. The throttle valve is moved by a relay piston. The relay piston is actuated by pilot piston control valve. There are two piston valves covering ports in the pilot piston control valve without any overlap. These piston valves are operated by lubricating oil supplied by a gear pump at 2 to 4 bar. The oil returns to the drain from this chamber.  Working : When the turbine works on full rated load, the throttle valve will remain open. When the load is decreased, the energy output of the turbine becomes in excess and the turbine shaft speed increases. Hence, governor sleeve will lift. The upward movement of the